Amathemba ohlelo lokusebenza lwemakethe kanye nezinzuzo zokusebenzisa zemishini yokudubula eqhubekayo yohlobo lwesiseshi
Kulungile. Ake sibheke kabanzi amathuba ohlelo lokusebenza lwemakethe kanye nezinzuzo zokusetshenziswa komshini wokuqhuma oqhumayo wohlobo lwesiseshi.
Umshini wokuqhumisa wohlobo lwebhande eliqhubekayo uyisisetshenziswa esisebenza kahle kakhulu futhi esizenzakalelayo sokwelashwa kwendawo. Kwakha isikhala esiqhubekayo ngebhande elenziwe{1}}ngerabha engazweli noma insimbi. I-workpiece igingqika iye phambili ngaphansi kwe-drive yebhande futhi ngesikhathi esifanayo ishaywa isibhamu esiphonswe ezinhlangothini eziningi umshini oqhumayo, ngaleyo ndlela kufinyelelwe ukuhlanzwa kwendawo, ukususwa kokugqwala, ukususwa kwesikali se-oxide, ukuqinisa nokupholishwa kwendawo yokusebenza.
I. Amathemba Okufaka Isicelo Semakethe
Ithemba lemakethe lemishini eqhumayo yokudubula i-crawler libanzi kakhulu, lizuza kakhulu kulezi zici zokushayela ezilandelayo:
Ukuguqulwa nokuthuthukiswa kwemboni yokukhiqiza kanye nesidingo sokuzenzakalelayo:
Ngokuthuthuka-okujulile kwe-"Made in China 2025" kanye ne-Industrial 4.0, imboni yokukhiqiza inezidingo eziphakeme kakhulu zokusebenza kahle kokukhiqiza, ikhwalithi yomkhiqizo nokulawulwa kwezindleko. Umshini wokuqhuma oqhubekayo wohlobo lokukhasa, onezici zawo zokusebenza ezizenzakalelayo neziqhubekayo, uhlangabezana kahle nezidingo zokuthuthukiswa komugqa wokukhiqiza nobuhlakani, futhi kancane kancane uthatha indawo yomshini ovamile wokuqhumisa isihlabathi ongasebenzi kahle noma ukuqhuma kwezikhawu.
2. Ukukhula okuzinzile kwezimboni zezicelo ezansi nomfula:
Imboni yezingxenye zezimoto: Lena enye yezimakethe ezinkulu zezicelo. Inani elikhulu lokulingisa kanye nama-forging njengamabhulokhi enjini, amakhanda amasilinda, amagiya, izinti zokuxhuma kanye nezinsimbi zokuqondisa konke kudinga ukuhlanzwa nokuqiniswa kwendawo ngaphambi kokucubungula. Ukuthuthuka okuqhubekayo kwemboni yezimoto, ikakhulukazi isidingo esandayo sezingxenye ezingasindi (izingxenye ze-aluminium alloy) ezimotweni ezintsha zamandla, kuqhubekisele phambili isidingo semakethe semishini eqhumayo eqhumayo.
Embonini ye-Foundry, cishe wonke amaqoqo e-castings (insimbi empunga, i-ductile iron, i-aluminium alloy, i-alloy yethusi, njll.) adinga ukuhlanzwa ngokuqhunyiswa kwesibhamu ngaphambi kokushiya imboni ukuze kukhishwe izinhlamvu zesihlabathi, isikali se-oxide nama-burrs. Umshini wokuqhumisa isibhamu sohlobo lwe-crawler uyinketho ekahle yokuhlanza okulingisayo okuphakathi nendawo{2}}kosayizi omncane.
Embonini yokwelapha ukushisa: Ngemva kokwelashwa kokushisa, izinto zokusebenza zizokwakha isikali se-oxide. Kufanele isuswe ngokuphelele ngaphambi kokucutshungulwa okulandelayo (okufana ne-electroplating kanye nokufafaza), ngaphandle kwalokho kuzothinta ikhwalithi yomkhiqizo. Imishini eqhubekayo ingahlanganiswa kahle emgqeni wokukhiqiza ukwelashwa kokushisa.
Amathuluzi ezingxenyekazi zekhompuyutha, izithuthuthu kanye nezingxenye zamabhayisikili: Lezi zimboni zinamaqoqo emikhiqizo emikhulu kanye nezidingo eziphakeme zokusebenza kahle kokwelashwa okungaphezulu kanye nokungaguquguquki. Imishini eqhumayo yokuqhumisa isibhamu se-crawler iyimpahla evamile.
Izinhlelo zokusebenza ezintsha: Isibonelo, ukusekelwa kwendawo kanye nokwelashwa okushelelayo kwezingxenye zensimbi ezenziwe ukukhiqiza okungeziwe (ukuphrinta kwe-3D) kuyinkambu yesicelo esakhulayo nekhula ngokushesha.
3. Imithetho eqinile yokuvikela imvelo kanye nezokuphepha:
Imisebenzi evamile yokuqhunyiswa kwesihlabathi idala uthuli oluningi nomsindo, okunomthelela omubi empilweni yabasebenzi nasendaweni ezungezile. Imishini yokuqhuma eqhubekayo yohlobo lwe-crawler ngokuvamile isebenzisa ukusebenza okuvaliwe futhi ifakwe uhlelo olusebenzayo lokususa uthuli, olungathuthukisa kakhulu indawo yokusebenza futhi luhlangabezane nemithetho eqinile yokuvikelwa kwemvelo kanye nemithetho yezempilo nokuphepha emsebenzini (EHS). Ngakho-ke, sebeyi-investment edingekayo ukuze amabhizinisi afinyelele ukukhiqizwa okuthobelayo.
4. Izinzuzo zezomnotho zokushintsha umsebenzi wezandla:
Nakuba umshini wokuqhuma wokudubula oqhubekayo wohlobo lwe-crawler unotshalomali oluthe xaxa uma kuqhathaniswa, ngokuhamba kwesikhathi, ukusebenza kahle kwawo okuphezulu kakhulu kanye nomphumela wokucubungula ozinzile kunganciphisa kakhulu izindleko zabasebenzi, ukwehla kwamandla okusebenza, futhi kunciphise izinga lokulahlwa okubangelwa ukusebenza okwenziwa mathupha okungazinzile. Imbuyiselo ku-investimenti (ROI) imangalisa kakhulu.
Ifingqa amathemba emakethe: Ngokuvamile, amathuba okusetshenziswa kwemakethe emishini yokuqhuma yohlobo lwesiseshi eqhubekayo aqhubeka nokuba mahle. Izothuthukela ekusebenzeni kahle okuphezulu, ukusetshenziswa kwamandla okuphansi, ukulawula okuhlakaniphile (okufana nokuhlanganisa i-IoT yokuqapha isimo semishini kanye nesixwayiso sangaphambi kwesikhathi), kanye nokuvumelana nezimo okubanzi. Isidingo semakethe sizokhula kancane kancane kanye nokuthuthukiswa kwemboni yokukhiqiza.
Ii. Izinzuzo Zokusebenzisa Imishini Yokuqhumisa Yohlobo Lwe-Crawler Eqhubekayo
Umshini wokuqhumisa wohlobo lwebhande oqhubekayo uthandwa yimakethe ngenxa yochungechunge lwezinzuzo ezivelele:
1. Ukusebenza kahle okuphezulu, ukusebenza okuqhubekayo
"Ukuqhubeka" kuyinzuzo yayo eyinhloko. I-workpiece ilayishwa ngokuzenzakalelayo, idutshulwe iqhunyiswe futhi ihlanzwe, futhi ikhishwe ngokuzenzakalelayo. Yonke inqubo ayidingi ukuphazanyiswa, ukufeza ukusebenza komugqa wokuhlanganisa. Ukusebenza kahle kokukhiqiza kuphakeme kakhulu kunokwemishini yezikhawu ezidinga ukulayishwa nokulayishwa ngesandla.
2. Umphumela wokuhlanza olinganayo futhi ongaguquguquki
Ama-workpieces ahlala eginqika ngaphansi kokushayela kwamathrekhi, aqinisekisa ukuthi zonke izindawo zazo zishaywa ngokugcwele nangokulinganayo, zigwema ukuhlanza amakhona afile futhi ziqinisekisa ukuvumelana okuphezulu kwekhwalithi yokucubungula yalo lonke iqoqo lezinto zokusebenza.
3. Izinga eliphezulu lokuzenzakalela,{1}}ukonga umsebenzi
Umshini wokuqhuma oqhumayo wohlobo lwe-crawler udinga kuphela abasebenzi abangu-1-2 ukuthi baphathe ukulayisha nokuthulula (futhi ungaze uhlanganiswe ne-automated truss manipulator noma irobhothi ukuze kutholakale umshini ozishintshayo ogcwele), wehlise ngokuphawulekayo umfutho wokusebenza kanye namakhono ezisebenzi, futhi konga izindleko ezinkulu zomsebenzi.
4. Indawo yokusebenza enobungani, ehlangabezana nezidingo zokuvikela imvelo:
Izinto zokusebenza zivalwe ngokuphelele futhi zifakwe uhlelo olusebenzayo lokususa uthuli, olungaqoqa ngempumelelo uthuli olukhiqizwe ngesikhathi sokudubula. Ukugxiliswa kothuli lwangaphakathi nomsindo kokubili kulawulwa ngempumelelo, kuvikela impilo yabasebenzi nokwenza kube lula ukudlulisa ukubuyekezwa kokuvikelwa kwemvelo.
5. Ukusebenza okulula kanye nokugcinwa okulula:
Imishini yesimanje eqhubekayo yokuqhumisa isibhamu sokukhasa ngokuvamile isebenzisa amasistimu okulawula e-PLC, anokusebenzelana komshini-nomuntu (HMI) onobungane futhi alungele ukusethwa kwepharamitha nokulungiswa. Ukushintshwa kwezingxenye ezisengozini njengamathrekhi nakho kuqondile.
6. Imisebenzi ehlukahlukene,{1}}izinhloso eziningi emshinini owodwa
Ngokufaka esikhundleni sezinto ezihlukene (njengokudubula kwensimbi, isibhamu sensimbi engagqwali, isibhamu se-ceramic) kanye nokudubula kobukhulu bezinhlayiyana ezihlukene, kanye nokulungisa isivinini se-ejector nesikhathi, imishini efanayo ayikwazi nje ukuhlanza ukugqwala okunzima kodwa futhi ifinyelele ukucwebezela kwendawo kanye nokuqiniswa kwezingxenye ezinhle, ukunikeza izinhlelo zokusebenza eziguquguqukayo.
7. Isakhiwo esibambene,{1}}ukulondoloza isikhala
Nakuba inamandla ekusebenzeni, ukwakheka kwayo kuvame ukubumbana ngesakhiwo futhi ithatha indawo encane, elungele ukuhlelwa nokufakwa kuma-workshops akhona kakade.
Izici okufanele uziqaphele emishinini yokuqhuma yohlobo lwebhande eqhubekayo:
Ukutshalwa kwezimali kokuqala okuphezulu: Uma kuqhathaniswa nemishini elula, izindleko zayo zokuthenga ziphezulu.
Imikhawulo kasayizi wengcezu yokusebenza: Isebenza kakhulu kumaqoqwana amakhulu ezingxenye ezimaphakathi nezincane-ezinosayizi wesiqephu esisodwa ngokuvamile esingadluli ku-50kg), azifanele izingxenye ezinkulu zesakhiwo noma izingxenye eziphukayo nezincane kakhulu.
Kukhona ingozi yokushayisana: Uma izingcezu zokusebenza zigingqika ngaphakathi kwethrekhi, zingashayisana zodwa. Ngakho-ke, izingxenye ezinembayo ezinezidingo eziphezulu kakhulu kufanele zisetshenziswe ngokuqapha noma kwamukelwe izinto ezikhethekile.
Isiphetho
Imishini eqhumayo yohlobo lwebhande{0}}iyimishini yokwelapha engaphezulu ebalulekile ebaluleke kakhulu ekukhiqizeni kwesimanje. Izinzuzo zayo ezivelele zokusebenza kahle, izinga eliphezulu, ubungane bendawo ezungezile kanye nezishintshayo ziyenze yakwazi ukukhombisa ukuncintisana okuqinile lapho ibhekene nokuthuthukiswa kokukhiqiza, imithetho eqinile yezemvelo kanye nengcindezi yezindleko. Amathemba okufaka isicelo emakethe axhumene ngokujulile nokuthuthukiswa kwemboni yokukhiqiza, futhi ikusasa liyathembisa. Kuwutshalomali olufanele lwabakhiqizi abaningi bezingxenye ukuthuthukisa ukuncintisana kwabo.