I-Aluminium electrolysis carbon anode shot blasting machine
Ohlelweni lokukhiqiza lwe-aluminium electrolysis, i-carbon anode (i-carbon electrode) isebenza njengengxenye eyinhloko yeseli ye-electrolytic, futhi izinga layo elingaphezulu lithinta ngqo ukusebenza kahle kwe-electrolysis, izindleko zokusetshenziswa kwamandla, nokuphepha kweseli. Ngesikhathi sokubhaka, ukuthuthwa, kanye nokusetshenziswa kwe-carbon anode, ijwayele ukuqongelela i-coke powder, i-slag, umlotha, nezigaxa ze-electrolyte ebusweni bayo. Ukukhishwa kwezandla kwendabuko, izando zomoya, nezindlela zokubhaka amalangabi zinezihibe njengokuhlanza okungaphelele, ukulimala komzimba we-carbon anode, ukungcoliswa kothuli olukhulu, umfutho wemisebenzi ephezulu, nokusebenza kahle okuphansi. Lezi zindlela azisafanelekeli izimfuno zamabhizinisi zesimanjemanje ze-aluminium electrolysis eziluhlaza,{3}eziphansi{3}ezinekhabhoni, kanye nezimfuno zokukhiqiza ezisebenzayo. Umshini we-aluminium electrolysis carbon anode shot blasting umshini wokuhlanza ozinikele owakhelwe ngokukhethekile ama-carbon electrode. Ihlanganisa izinzuzo ezibalulekile ezifana nokundiza komzimba, ukuzungeza okuzenzakalelayo, kanye{6}}nokuhlanza okungonakali okuphumelelayo. Sesiphenduke isisetshenziswa esibalulekile esijwayelekile sokulungiselela i-anode, ukutholwa kwe-anode eyinsalela, kanye nokwelashwa{8}}okusha kwe-anode ezitshalweni ze-aluminium electrolysis.
I. Umgomo wokusebenza womshini wokuqhumisa i-carbon anode shot
Umshini wokuqhumisa we-aluminium electrolysis carbon anode shot usekelwe ku-centrifugal jetting kanye nesimiso somthelela we-kinetic, uzuza ukuhlubula ngokushesha kanye nokuhlanzwa kokungcola okungaphezulu ku-carbon anode. Imishini ishayelwa i-variable frequency motor ukushayela idivayisi yokudubula ezinikele ukuze ijikeleze ngesivinini esikhulu. Amabhola ensimbi, amabhola ensimbi, njll. asheshiswa abe ngu-60–80m/s, enze ukugeleza kwesibhamu okufana nokuminyene{5}}okumise okwefeni, okuthinta kahle ingaphezulu lekhabhoni anode. Ngaphansi komthelela nomthelela wokugaya weshothi ephezulu-ye-coke powder, uthuli oluntantayo, isikali se-oxide, negobolondo eliqinile le-electrolyte ebusweni be-carbon anode kususwa ngokushesha, ngaphandle kokulimaza umzimba we-carbon anode, ukushintsha usayizi nokuhamba kwe-electrode, noma ukubangela ukungcoliswa kothuli. Ukucubungula konke kuqedwa ekamelweni elivalekile ngokugcwele. Ukudubula nothuli, ukungcola kuthunyelwa ohlelweni lokuhlanza nokuhlukanisa ngokusebenzisa i-scraper engezansi / i-screw conveyor, i-lifti yebhakede, njll. Ngemva kokuhlukaniswa kazibuthe, ukuhlukaniswa komoya, nokuhlolwa, ukudubula okuphukile nothuli kuyasuswa, futhi isibhamu esifanelekayo sibuyiselwa emgqonyeni wokugcina isibhamu ukuze sigaywe kabusha; uthuli luqoqwa uhlelo olusebenzayo lokuqoqa uthuli, okwenza kube nothuli{11}ukusebenza kwamahhala, okunobungani kwemvelo, nokuqhubekayo.
II. Ukwakheka kwesakhiwo somshini wokuqhumisa i-carbon anode shot
Okokusebenza kusebenzisa idizayini ye-modular kanye{0}}esindayo, ethuthukiselwe izimo zokusebenza zosayizi omkhulu we-carbon anode, isisindo esiphezulu, kanye nokuqina kokusebenza okuqhubekayo. Ikakhulukazi yakhiwe amasistimu ayisithupha:
I-Carbon anode yokuthutha kanye nesistimu yokumisa
Isebenzisa amathrekhi ama-roller, ama-chain plate, noma amaketanga okulengisa ezokuthutha, inomthamo oqinile wokuthwala nokusebenza okuzinzile, ofanele ukucaciswa okuhlukile kwama-anode aluhlaza, ama-anode avuthiwe, nama-anode asele; ingafinyelela ukuphakelwa okufanayo, ukuma okunembile, kanye nokuqala kwezikhawu-ukuma ukuze kuqinisekiswe ukumbozwa okufanayo, akukho ukugejwa kokuhlanza, futhi akukho ukuthwebula okuphindaphindiwe.
Isistimu yokukhipha i-Shot blasting (core)
Ifakwe izinto eziningi ezizinikele ezizinikele eziphansi zokuqhuma{0}ezincane, i-engeli yokudubula, ukugeleza kwe-shot emission, kanye nesivinini sokuzungeza kungalungiswa ukuze kugwenywe{1}}ukudubula okubangela ukuba i-carbon anode iwe noma iqhekeke; ama-blade, amasondo ahlukanisayo, nemikhono eqondisayo yedivayisi eqhumayo yenziwe nge-alloy ephezulu-evikela i-chromium{3}}, enempilo ende yesevisi kanye nemvamisa yokulungiswa okuphansi.
Isistimu yokuhlanza ukudubula nothuli
Ihlanganiswe nesixhumi esithwala isikulufu, ikheshi lebhakede,{0}}isihlukanisi sothuli, nomgqomo wokugcina isibhamu, ibona ukuqoqwa okuzenzakalelayo, ukuphakamisa, ukuhlanzwa, kanye nokunikezwa kwengcindezi okuzinzile kwesibhamu, iqinisekisa ukuqina kokudubula okuzinzile kanye nomthelela wokuhlanza okungaguquki, ngesilinganiso sokudubula kabusha esingaphezu kuka-95%.
Uhlelo lokubeka uphawu nokuvikela
Igumbi eliqhumayo lishiselwe ngamapuleti ensimbi awugqinsi futhi lifakwe izendlalelo eziningi zamakhethini enjoloba kanye nezigxivizo ze-labyrinth emnyango nangaphandle ukuze kuvinjelwe ukuchaphazeka kwesibhamu nokuvuza kothuli, ukuvikela indawo yokusebenzela kanye nokuphepha kwemishini.
Ukuqoqwa kothuli nohlelo lokuvikela imvelo
Ifakwe isihlungi se-pulse/iziqoqi zothuli lwendwangu, kuhlanganiswe nomoya omubi ocindezelayo, ibamba kahle uthuli lwekhabhoni olukhiqizwa ngesikhathi sokudubula, ngokunemba kokuhlunga okuphezulu nokuhambisana nokuvikelwa kwemvelo kanye nezidingo zempilo yasemsebenzini.
Uhlelo lokulawula ugesi oluhlakaniphile lwe-PLC
Isekela ukushintsha kwemodi yezandla/okuzenzakalelayo, ingasetha kusengaphambili isivinini sokudlulisa, amandla okudubula, isikhathi sokuhlanza, ukugeleza kokudubula, njll.; ine-alamu enephutha, isivikelo sokulayisha ngokweqile, ukuqapha ukusebenza, nemisebenzi yezibalo zokukhiqiza, ngokusebenza okulula, ukuzinza okuqinile, futhi ingaxhunywa kulayini wokukhiqiza i-aluminium electrolysis yokulawula 联动.
III. Izinzuzo ezibalulekile zobuchwepheshe zomshini wokuqhumisa i-carbon anode shot
Ukuhlanzwa-okungonakalisi, kuvikela umzimba we-carbon anode Amandla okudubula alawuleka kahle, asuse kuphela ukungcola ngaphandle kokulimaza ama-electrode ekhabhoni. Lokhu kugwema ukukhubazeka okufana namakhona alahlekile, ukuqhekeka kanye nokulimala kwe-substrate okubangelwa izindlela ze-manual kanye ne-pneumatic, ngaleyo ndlela kwandiswe impilo yesevisi yama-electrode ekhabhoni futhi kuthuthukiswe ukuzinza kwe-conductivity kagesi.
Ukuhlanza kuphelele futhi ikhwalithi ifana kakhulu.
-Ububanzi obugcwele bokuqhunyiswa kokudubula buyisusa ngokuphelele impushana ye-coke, umlotha nezigaxa ze-electrolyte, kuqinisekisa ukuhlanzeka okungaguquguquki kwendawo kanye nokunciphisa ukuguquguquka kokumelana phakathi nenqubo ye-electrolysis, ngaleyo ndlela kuzinzisa ukusebenza kahle kwe-electrolysis.
Ukusebenza kahle kokukhiqiza kuphezulu, futhi kulungele-ukukhiqiza okukhulu.
Ukusebenza okuzenzakalelayo okuqhubekayo, ngomshini ngamunye okwazi ukucubungula inqwaba yama-electrode ekhabhoni ngehora, ukusebenza kahle kuphindwe izikhathi ezi-5-10 kunokuhlanza okwenziwa ngesandla, kunciphisa kakhulu izindleko zabasebenzi kanye nokuqina kwabasebenzi.
Okuluhlaza futhi kuhambisana nemvelo, ngaphandle kokungcoliswa kwesibili.
Yonke le nqubo ingokwenyama, ngaphandle kwamalangabi, ama-agent amakhemikhali noma amagesi akhipha imfucumfucu kanye noketshezi olulahlwayo; uthuli luvalwe ngokugcwele futhi luqoqwe, indawo yokusebenzela ayinalo uthuli, futhi ihambisana namazinga okukhiqiza ahlanzekile embonini ye-electrolytic aluminium.
Ukusebenza okuzinzile kanye nezindleko zokunakekela eziphansi.
Idizayini yesakhiwo esindayo-iqinisekisa ukuthi izingxenye eziyinhloko ziyaguga-ziyamelana futhi ziqinile, zinezingxenye ezimbalwa ezigugayo; i-shot blasting iyagaywa kabusha, ukusetshenziswa kuphansi, futhi kulungele ukusebenza kwamahora angu-24-okuqhubekayo okunamandla aphezulu kwezitshalo ze-electrolytic aluminium.
IV. Izimo Zokusebenza Ezijwayelekile Zemishini Yokuqhumisa I-Carbon Electrode Shot
Ukwelashwa{0}kwangaphambilini kokukhiqizwa kwe-anode: Ukukhipha i-coke powder kanye ne-scum ngemva kokugazinga ukuze kuthuthukiswe ukusebenza kahle nokunemba kwenhlanganisela.
Ukuhlanzwa ku-inthanethi kwama-anode avuthiwe: Ukukhipha uthuli nokungcola ngesikhathi sokuthutha nokugcinwa ukuze kuqinisekiswe ukusebenza okuzinzile kweseli le-electrolytic.
Ukugaywa kabusha nokusetshenziswa kabusha kwama-anode ayinsalela: Ukuhlanza kahle izigaxa ze-electrolyte nezendlalelo ze-oxide kuma-anode asele ukuze kuthuthukiswe ubumsulwa nezinga lokusebenzisa lama-anode asele.
Ukukhiqizwa kwe-carbon electrode: Isetshenziselwa ukuhlanzwa komhlaba kanye nokulungiswa kokuqina kwemikhiqizo ye-carbon, ukuthuthukisa ukungaguquguquki komkhiqizo.
V. Amathiphu Okukhethwa Nokusetshenziswa Kwemishini Yokuqhumisa I-Carbon Electrode Shot
Ukucaciswa okusebenzayo: Nquma ifomu lokudlulisa kanye nenani lemishini eqhumayo ngokusekelwe kusayizi, isisindo kanye namandla okucubungula wehora we-carbon electrode.
Ukukhetha isibhamu: Sebenzisa ukudubula kwensimbi enobulukhuni obumaphakathi ukuze ugweme ukulimaza i-carbon electrode substrate ngokudubula okuqinile kakhulu.
Ukulungiswa kwepharamitha: Lungisa isivinini sokudubula kanye nesivinini sokuphakelayo ngokuya ngezinga lokungcoliswa kwama-electrode ekhabhoni ukuze ubhalansise ukusebenza kahle nekhwalithi.
Ukunakekelwa kwansuku zonke: Hlola njalo-ama-liner angagugiyo kanye nezingxenye ezigqokile zomshini oqhumisa isibhamu, hlanza izingxenye zokuhlunga zeqoqo lothuli, futhi uqinisekise{1}}ukusimama kwesikhathi eside kwezisetshenziswa.
Isiphetho
Umshini wokuqhumisa we-electrolytic aluminium carbon electrode shot, onezici zayo zokusebenza-ezingonakali, ezingalimazi imvelo nezihlakaniphile, uthatha indawo ngokuphelele yezindlela zokuhlanza i-carbon electrode yasemuva, uthuthukisa ngempumelelo ukukhiqizwa kwe-electrolytic aluminium, ukwehlisa ukusetshenziswa kwamandla nokugcinwa kwezindleko, nokusiza amabhizinisi ukuzuza ukukhiqiza okuhlanzekile nokunciphisa izindleko nokwenyuka kokusebenza kahle. Njengoba imboni ye-aluminum ye-electrolytic isheshisa ukuguqulwa kwayo ekukhuliseni uhlaza, ubuhlakani nokusebenza kahle, okukhethekile, okuyisipesheli{2}}okunomthwalo osindayo kanye nezinto zokuqhumisa i-carbon electrode shot ezizenzakalelayo zizoba amazinga emboni, okuhlinzeka usekelo lwemishini ebalulekile{3}}ekuthuthukisweni kwekhwalithi ephezulu yemboni ye-electrolytic aluminium.