Umshini wokuqinisa amagiya we-Swing{0}}
Umshini oqinisayo wokuqinisa-uhlobo lwegiya elidubulayo uhlanganisa ithiyori yamandla ensimbi yokukhathala, izimiso zokuklama kwemishini, kanye namazinga enqubo yakamuva yomkhakha. Ichaza ukuthi kungani umshini wokuqinisa amagiya e-turntable{2}}ungaba isisetshenziswa esibalulekile ekukhiqizeni{3}}amagiya anemba aphezulu okuthutha izimoto, imishini yokwakha, njll.
Umshini Wokuqinisa I-Rotary Table Shot Peening: Isimiso Esisebenzayo kanye Nokuhlaziywa Kwezinzuzo Eziyinhloko
I. Isingeniso
Kumasistimu okuthumela amabhokisi kagiya ezimoto, izinjini zezindiza,{0}}namaloli asindayo, amagiya awadingi nje kuphela ukuthi amelane nemithwalo yesikhashana ephezulu kakhulu kodwa futhi adinga ukuqinisekisa ukuthi akukho ukuphuka kokukhathala okwenzeka phakathi nezigidi zemijikelezo ngaphansi kwengcindezi eshintshanayo. Ukukhipha imali ngendlela evamile noma ukuhlanza indawo akukwazi ukuhlangabezana nale mfuneko. Umshini wokuqinisa itafula we-rotary, ngokusebenzisa-isivinini sokugeleza kwe-projectile esiphezulu ukuze wenze "ukucubungula okwakheka okubandayo" endaweni yegiya, iwumgogodla wenqubo onika amagiya "i-anti{4}}amathambo okukhathala".
II. Isimiso Sokusebenza: Ukuzungezisa Okudidiyelwe Okunembile kanye Nenguquko
I-core motion logic yomshini wokuqinisa amagiya we-turntable{0}}ithola ugqozi kumgomo wokunyakaza wamasistimu egiya leplanethi. Ngokunyakaza okuhlanganisiwe "kokuzungeza" kanye "nokuguquguquka", indawo ngayinye yezinyo, impande yezinyo, nobuso bokugcina bamagiya kungaba ngaphansi kwemithelela efanayo futhi elawulekayo.
1. I-Dual-i-axis compound motion mechanism (ama-turntable kamama{2}}engane)
Imishini ngokuyinhloko yakhiwe izindlela ezimbili ezinkulu:
Iplathifomu ejikelezayo eyinhloko (idiski elijikelezayo): Njengengxenyekazi eyinhloko, yenza ukuzungezisa okuhamba kancane okuhamba kancane ngaphansi kokushayela kwendlela yokukhomba. Ihlukanisa indawo yokusebenza ibe yizindawo zokusebenza ezihlukene, ngokuvamile okuhlanganisa indawo yokulayisha, indawo yokukhipha, indawo eyodwa, nendawo yokukhipha.
Iplathifomu encane ezungezisayo (i-planetary worktable): Ifakwe kuplathifomu enkulu ezungezayo, izungezisa ngesivinini esikhulu kanye noguquko lwengxenyekazi enkulu.
2. Umjikelezo Womsebenzi Izinyathelo Ezine
Ukulayisha Nokunamathisela: Esiteshini sokulayisha, u-opharetha noma ingalo yerobhothi ifaka amagiya ku-fixture ku-turntable encane. Ngalesi sikhathi, indawo yokukhishwa iqhutshwa imisebenzi yokuqinisa ngaphandle kokuphazamiseka.
Ukuma kwe-stepwise: I-turntable enkulu izungeza nge-engeli engaguquki (efana ne-45℃noma 60℃), ithumela igiya ukuthi licutshungulwe egunjini lokukhiya elivalekile.
Ukukhipha Okuthuthukisiwe: Lena inqubo ewumongo. Ngemuva kokuthi igiya lingene endaweni yokukhipha, i-turntable encane ishayela igiya ukuze lijikeleze. -Amadivayisi aqhuma amashothi esivinini aphezulu afakwe kuma-engeli athile (ngokuvamile phezulu nasezinhlangothini) azokhipha amabhola ensimbi anobubanzi obungu-0.3mm ukuya ku-1.5mm ngesivinini sokuqala esingu-70-100 m/s ngephethini emise okwefeni. Ngenxa yokuzungezisa kwegiya, ama-projectiles angavala izindawo zokugxilisa ingqondo njengezimpande zamazinyo ngaphandle kwamabala angaboni.
Ukuphakelwa kwezinto ezijikelezayo: Ngemva kokuqedwa kokuqinisa, inkundla ezungezayo eyinhloko iya phambili futhi, ikhipha amagiya acutshunguliwe endaweni yokukhipha kuyilapho kufakwa amagiya amasha, ngaleyo ndlela kuzuzwe umsebenzi oyindilinga "ongami".
3. Indlela Yokuthuthukisa: Ukusuka Ekuhlanzeni ukuya “Ekuqambeni”
Ngokungafani nemishini yokuhlanza evamile, umnyombo womshini wokuthuthukisa ulele ekulawuleni. Isebenzisa{1}}ama-projectiles anesivinini esiphezulu ukuze ithinte ingaphezulu lamagiya, okubangela ukuwohloka kwepulasitiki yensimbi engaphezulu. Le nqubo iholela ezinguqukweni ezimbili ezibalulekile:
Ukwandiswa kokuhlukaniswa:{0}}Ukugudluka okuphezulu{0}}ukuminyana kukhiqizwa ngaphakathi kwe-metal lattice, okuholela ekwakhekeni kokusanhlamvu okuhle futhi kuthuthukise ubulukhuni bobuso.
Ingcindezi eyinsalela yokucindezela: Ungqimba olungaphezulu luzama ukunwebeka ngaphandle kodwa luvinjelwa i-matrix enwebekayo yangaphakathi, ngaleyo ndlela yakhe "ungqimba lwengcindezi olucindezelayo" phezu kongqimba olungaphezulu. Lokhu kucindezeleka okucindezelayo kungamelana "nokucindezeleka okuqinile" okuyingozi okukhiqizwa ngesikhathi sokusebenza kwegiya, kuvimbele kakhulu ukuqaliswa kokuqhekeka.
III. Izinzuzo Eziyinhloko Zokusebenzisa
Uma kuqhathaniswa nemishini yokuqhumisa yohlobo lwe-crawler-noma-eyodwa{1}}yesiteshi esisodwa{2}}esiqhumisayo, isakhiwo esiphendukayo sibonisa izinzuzo ezingenakubuyiselwa{3}ekucutshungulweni kwegiya eliphezulu.
Ukungqubuzana okunguziro nobuqotho obuphezulu bendawo ({0}}okungacekeli phansi umonakalo)
Lokhu kuyinzuzo eyisisekelo kakhulu yesakhiwo se-turntable. Emshinini wokuqhumisa{1}}wohlobo lwe-crawler, amagiya ayaginqa futhi ashayisane. Nakuba ukusebenza kahle kuphezulu, kungenzeka kakhulu kulimaze izindawo zamazinyo ezicutshungulwe kahle (ukulimala kokungqongqoza), futhi kuholele ngisho nasekuklwelweni okuqondile.
Imishini ye-turntable isebenzisa ukuma kwe-fixture. Igiya ngalinye libekwe ngokuzimela ku-turntable encane, futhi ahlukanisiwe kwelinye ngesikhathi sokucutshungulwa ngaphandle kokuxhumana. Lokhu akuvikeli nje kuphela ukunemba kwasekuqaleni kwamagiya kodwa futhi kunika amandla ukukhiqizwa "okunciphile" kwezinto zokusebenza{2}}zenani eliphezulu.
2. Ukungaguquguquki Kwenqubo kanye Nokulawula Inani
Imishini yohlobo lwethebula elijikelezayo{0}}imvamisa ifakwe i-PLC ethuthukisiwe kanye nezinhlelo zokuqapha, ezingafinyelela ukuphindaphindeka kwenqubo ephezulu kakhulu.
Ukulawula ukuphakama kwe-arc ye-Almen: Ngokulungisa imvamisa yemoto yomshini wokuqhumisa isibhamu (ukulawula isivinini sokufafaza) kanye nezinga lokuvula lesango lokuhlinzeka ngokudubula (ukulawula izinga lokugeleza), uhlelo lungakwazi ukulawula ngokunembile ukuphakama kwe-arc. Isibonelo, igiya lokudlulisa ngokuvamile lidinga ubude be-arc ukuthi buzinze phakathi kwebanga elingu-0.35mmA - 0.5mmA.
Isiqinisekiso sokumboza: Ijubane lokujikeleza le-turntable encane lifaniswa ngokunembile nesikhathi esidlulayo sedivayisi eqhumayo, okuqinisekisa ukuthi izinga lokumbozwa kwendawo yezimpande zamazinyo lingekho ngaphansi kuka-200%. Lokhu kusho ukuthi indawo yegiya iqiniswe ngokugcwele, isusa ngokuphelele izingozi zokucindezeleka ezibangelwa amamaki okucubungula okuqala.
3. Ukujikeleza kwe-pellet okusebenzayo kanye nohlelo lokuhlukanisa
Ukuqinisekisa ukuvumelana "kwamandla omthelela", okokusebenza kohlobo lwetafula elijikelezayo kuvame ukufaka uhlelo olusebenzayo lokuhlanza ama-pellet.
Ukukhetha umoya nokuhlola: Okokusebenza kuthola amabhola ensimbi asetshenzisiwe ngesidlulisi esikulufa kanye nekheshi lebhakede. Imfucumfucu nothuli kususwa idivayisi yokuhlukanisa umoya, bese kukhethwa umfaniswano namaprojectiles afanelekayo ngesikrini{1}} esinokunemba okuphezulu.
Ama-projectiles angafaneleki ahlolwa isikrini esidlidlizayo ukuze kuqinisekiswe amandla okuthinta angashintshi.
Inzuzo yobuchwepheshe: Lokhu kuvimbela ama-projectile acijile ukuthi angaklwebheli ingaphezulu lamagiya, ukuqinisekisa ukuthi amandla e-kinetic womthelela ngamunye ahlala ngaphakathi kwebanga elishiwo.
4. Idizayini ye-modular eguquguqukayo kanye nokusebenza kokubeka uphawu
Imishini yesimanje eguqukayo ihlanganisa ubuchwepheshe bokuhlukanisa indawo yokusebenza. Ngokusetha iziteshi zokukhipha, iziteshi zokuzihlukanisa, neziteshi zokulayisha/ukukhipha, futhi kuhlanganiswe nokuvala amakhethini athambile, ukuvuza kwama-projectiles kuvinjelwa ngokuphumelelayo. Ngasikhathi sinye, ukuze kucaciswe okuhlukile kwamagiya (njengamazinyo epani angu-200mm noma amazinyo e-shaft ubude obungu-500mm), izinto eziku-turntable encane kuphela ezidinga ukushintshwa ukuze kushintshwe ngokushesha ukukhiqizwa, okuthuthukisa kakhulu ukuguquguquka kokukhiqiza.
IV. Isiphetho
Umshini oqinisayo wokuqinisa igiya le-turntable-we-turntable uhlanganisa "i-planetary motion mechanism" "nokulawula okuqondile kwe-ejection" ukuze kubhekwane nezinkinga zokulimala ngokomzimba kanye nokuqina okungalingani okubangelwa izisetshenziswa zendabuko zamagiya. Akuyona nje insiza yokuhlanza kodwa futhi iyithuluzi lokuguqula impahla.
Ezisetshenziswa ezingokoqobo, ukucindezeleka okuyinsalela okucindezelayo kumsuka wezinyo wamagiya acutshungulwa yilo mshini oqinisa igiya ojikajikayo{0}}ungafinyelela ku -800 MPa ukuya ku -1000 MPa, futhi impilo yokukhathala ingandiswa izikhathi ezimbalwa noma ngisho namashumi ezikhathi. Ezimbonini zesimanje zokukhiqiza ezilwela ukwethembeka okuphezulu kanye nezikhathi ezinde zewaranti, lesi sisetshenziswa siyisiqinisekiso senqubo esibalulekile sokufeza imiklamo "engasindi" kanye "netorque ephezulu".
